Process Overview:

Continuous feeding system utilizing indirect Microwave Heating for precise carbonization.

Key Features:

• Oxygen-Free Environment: Zero combustion ensures maximum carbon retention.

• Temperature Control: Precise regulation between 500°C - 600°C.

• High Fixed Carbon: Yields >75% fixed carbon content due to uniform internal heating.

Advanced By-Product Recovery System:

Our facility employs state-of-the-art condensing and scrubbing technologies to separate volatiles, ensuring the highest purity of the final Biochar.

• Bio-Oil Extraction (Fractional Condensing):

  • High-efficiency condensers separate bio-oil vapors immediately.

  • Prevents tar condensation on the biochar, resulting in a clean, odorless, and microporous final product.

  • Recovered bio-oil is utilized as a renewable fuel for the pre-drying stage.

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• Syngas Purification & Cogeneration:

  • Integrated Scrubber System removes sulfur and impurities from the synthetic gas.

  • Clean Syngas is routed to power generators, reducing the facility's external energy dependence.

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Why Microwave Technology?

Unlike conventional kilns, microwave energy heats the biomass "from the inside out." This ensures rapid processing, superior energy efficiency, and a higher quality, consistent biochar structure.